We utilize CO2 laser systems to precision-cut a wide range of non-metallic materials including hardwoods, plywood, MDF, acrylic, leather, and select engineering-grade polymers. Our process is optimized to produce clean, square edges while minimizing the heat-affected zone on the substrate. If you are working with a specialty material, we can review the technical data to confirm compatibility with our equipment.

While we do not cut metal in-house, we provide a complete Design-to-Build solution for industrial-grade metals and composites. We provide the CAD engineering required to meet professional manufacturing specs and manage the fabrication through our network of industrial partners.

Materials we frequently engineer and outsource include:

• Steels: Mild Steel, Stainless (304 & 316), Chromoly (4130), and AR400/500 Wear Plate.

• Aluminum: 5052, 6061-T6, and 7075-T6.

• Specialty Metals: Titanium (Grades 2 & 5), Copper, Brass, and Bronze.

• High-Performance Composites: Carbon Fiber, G10 (Garolite), and Phenolics.

Our Process for Outsourced Projects:

• Engineering & CAD Prep: We translate your concepts into production-ready technical drawings (STEP/DXF).

• DFM (Design for Manufacturing): We optimize part geometry for specific processes like laser, waterjet, or CNC bending.

• Quality Control: We manage the vendor relationship, material selection, and final inspection to ensure parts meet our engineering standards before they reach you.

For projects fabricated in-house, our maximum material size is 12” x 20”.

Thickness Guidelines:

• Standard cutting: Typically ranges from 1/32” up to 3/8” depending on the material's density and composition.

• Oversized projects: If your design exceeds our in-house bed size, we can often engineer the project as a multi-part assembly with integrated joints or utilize our industrial network to accommodate larger formats.

As an engineering-focused shop, we prioritize dimensional accuracy across all substrates. While specific results depend on material thickness and thermal stability, our systems typically maintain a tolerance of +/- .005” on rigid materials like acrylic and wood.

For flexible materials like leather, we optimize our cutting parameters to ensure clean edges and dimensional consistency for patterns, gaskets, or custom soft goods. For projects involving interlocking parts or mechanical assemblies, we utilize kerf compensation during the file preparation stage to ensure your components fit with the intended level of friction or clearance.

Yes. We can help you move from a concept to a finished product, regardless of where you are in the design process.

• Project Prep: Whether you have a hand sketch, a physical template, or a digital file that needs "cleaning," we handle the technical prep to ensure the geometry is laser-ready.

• Full Design: If you’re starting from scratch, we can develop your idea into a functional part or assembly.

To get a project-specific estimate that includes any necessary design work and fabrication, please submit your details through our Request a Quote form. For the most efficient turnaround, we recommend submitting existing files in SVG, DXF, or AI formats.

Yes, we frequently work with customer-supplied materials. However, to ensure equipment safety and optimal cut quality, we must verify that the material is compatible with our CO2 laser systems.

• Safety Verification: Some materials, such as certain plastics or treated woods, can release hazardous fumes or damage laser optics during thermal processing. We require a brief review of the material's technical specifications before production.

• Testing: For specialty or high-value materials, we may request a small scrap piece to calibrate our speed and power settings. This ensures we achieve the cleanest possible edge without wasting your primary stock.

Because every project has unique geometric complexities and material requirements, we provide custom quotes for every job. Our pricing is determined by three primary factors:

• Material Sourcing: You are welcome to provide your own material (subject to a safety review), or we can custom-source hardwoods, acrylics, and engineering plastics for your project. By procuring material specifically for your job, we ensure the substrate meets the exact technical requirements and aesthetic finish your design demands.

• Machine Runtime: This is based on the total distance the laser travels and the speed required to achieve a clean cut through your specific material thickness.

• Technical Preparation: This includes any necessary CAD work, nesting for material efficiency, and machine setup.

We don’t just "hit go" on a machine. We engineer the optimal path to minimize waste and ensure the highest edge quality. To receive an accurate, all-in price for your project, please visit our Request a Quote page.